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Powder Metallurgy Chitsulo chosapanga dzimbiri

2024-09-20

Njira yayikulu yopangira zitsulo za ufa wachitsulo chosapanga dzimbiri ndi:

 

The processing wa zitsulo zosapanga dzimbiri ufa zitsulo makamaka ntchito ufa monga zopangira, amene ndiye sintered ndi woyengedwa ntchito kupanga njira. Kusakaniza ufa, kukanikiza, sintering, kumaliza, ndi post-processing ndi masitepe oyambirira mu ufa zitsulo processing wa zitsulo zosapanga dzimbiri. Ntchito zina zambiri zimagwera m'gulu la kukonza pambuyo, kuphatikiza makina, kulongedza, ndi kuyika mafuta.

 

Munjira iyi, ufa wachitsulo wosapanga dzimbiri wokonzedwa umayamba kusakanikirana kuti upange ufa wosakanikirana kwambiri. Kenako ufawo umakwezedwa mu nkhungu ndikuupanikiza kuti ukhale wowoneka bwino. The mbamuikha wobiriwira pepala ndiye anaikidwa mu ankalamulira chikhalidwe sintering ng'anjo ndi sintered pa kutentha pansi pa malo osungunuka wa zinthu masanjidwewo, kuchititsa particles ufa kuti alandire chithandizo mkulu-kutentha ndi kupanga chomangira zitsulo.

ufa zitsulo magiya 4.jpg

 

Tiyeni tiyambe ndondomeko ya zitsulo zosapanga dzimbiri ufa zitsulo processing masitepe.

 

  1. Kusakaniza

Sakanizani ufa wachitsulo chosapanga dzimbiri ndi zowonjezera ndikuzigwedeza molingana ndi nthawi yomwe ikufunika kuti mupange ufa wosakaniza woyeretsedwa.

  1. Kupanga

Malingana ndi kukula, mawonekedwe, mawonekedwe ndi mapangidwe a nkhungu zojambula za mankhwala, kanikizani kuti mupange nkhungu ya carbide, kenaka yikani makina kuti ayese nkhungu, ndikuyesa chitsanzo. Kapangidwe ka nkhungu ndi kapangidwe kake ndi sabata imodzi.

  1. Kuchepetsa mafuta

Kutentha kwa degreasing kumayendetsedwa pa madigiri 800, ndipo ng'anjo ya belu la vacuum kapena ng'anjo ya mesh lamba imagwiritsidwa ntchito pochotsa mafuta. Cholinga chake ndikuchotsa mafuta owonjezera.

  1. Sintering

Pokonza zitsulo zosapanga dzimbiri zitsulo, sintering ndiyo njira yofunika kwambiri. Zomaliza zakuthupi ndi zamakina zomwe zimafunidwa ndi compact compact zimapezedwa ndi sintering. Sintering imagawidwa mu unit system sintering ndi multi-component system sintering. Pakupanga kwenikweni, kwa gawo lolimba la sintering la unit system ndi multi-component system, kutentha kwa sintering kumakhala kotsika kuposa kusungunuka kwazitsulo ndi aloyi zomwe zimagwiritsidwa ntchito.

  1. Chithandizo chotsatira

The mankhwala wotsatira pambuyo sintering akhoza anamaliza m'njira zosiyanasiyana malinga ndi zofunika zosiyanasiyana za mankhwala. Mwachitsanzo, kumaliza, kupaka mafuta, makina, kutentha ndi electroplating amagwiritsidwa ntchito popanga kwenikweni. Kuonjezera apo, m'zaka zaposachedwapa, njira zina zatsopano zapangidwa, monga kugudubuza ndi kufota. Njirazi angagwiritsidwenso ntchito pokonza ufa zitsulo zipangizo pambuyo sintering kupeza zotsatira zabwino kwambiri processing.

 

 

Njira zowonjezerera mphamvu ndi kuuma kwa ufa wazitsulo zosapanga dzimbiri

 

Choyamba, ufa wachitsulo wosapanga dzimbiri umapangidwa kukhala thupi, ndiyeno thupi limayikidwa m'malo ochepetsera ndikusungidwa pa kutentha kwa sintering kupanga thupi la sintered. Kenaka, thupi lopangidwa ndi sintered limayang'aniridwa ndi mpweya wokhala ndi mpweya ndipo limasungidwa kutentha kwa carburizing pansi pa 600 ° C, kotero kuti mpweya ukhoza kupanga malo opangidwa ndi carburized pamwamba ndi mkati mwa thupi la sintered. Mwanjira imeneyi, kuuma ndi mphamvu ya zitsulo zosapanga dzimbiri za ufa zitha kupitilizidwa kudzera m'dera la carburized, ndipo chifukwa kutentha kwa kutentha kumakhala pansi pa 600 ° C, zomwe zimachitika pakati pa chromium ndi carbon zikhoza kupewedwa, kotero kuti kukana kwa dzimbiri kungathenso kusungidwa.

 

zida zachitsulo za ufa 2.jpg

 

Maphunziro Azitsulo Zosapanga dzimbiri mu Powder Metallurgy

 

Kalasi yachitsulo chosapanga dzimbiri Mapulogalamu
316l ndi Ma implants azachipatala, zida zam'madzi, kukonza mankhwala, mafakitale azakudya ndi mankhwala
304l pa Zida zapakhomo, zida zakukhitchini, zida zamagalimoto, zida zamapangidwe
17-4 PH Zida zamlengalenga, zida zamankhwala, zida zamakina
410 Zomangira, zida zodulira, ma valve
420 Zida zopangira opaleshoni, mipeni, zodulira
440C Bearings, mipeni, zida zamakampani zovala kwambiri
430 Zopangira magalimoto, zida zakukhitchini, zida zamamangidwe

 

  1. Zitsulo zosapanga dzimbiri za Austenitic:
    • Chithunzi cha SS-303:
      • Katundu: Kulimba kwakukulu ndi kuuma, kukana kwa dzimbiri, osagwiritsa ntchito maginito.
      • Mapulogalamu: Zokonda pazigawo zomwe zimafuna machining ambiri achiwiri.
    • Chithunzi cha SS-304:
      • Katundu: Mphamvu zabwino ndi kukana dzimbiri; kalasi yacholinga chonse.
      • Mapulogalamu: Amagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana chifukwa cha kusinthasintha kwake.
    • Chithunzi cha SS-316:
      • Katundu: Kukana kwapamwamba kwa dzimbiri poyerekeza ndi SS-303; wopanda maginito.
      • Mapulogalamu: Chosankha choyamba pazantchito zanthawi zonse, makamaka m'malo owononga.
    • 17-4 PH

      • Katundu: Mphamvu yayikulu, kukana kwa dzimbiri, komanso kutha kuumitsa pochiritsa kutentha (kuuma kwa mvula).
      • Mapulogalamu: Zida zamlengalenga, zida zamankhwala, ndi zida zamakina zogwira ntchito kwambiri zomwe zimafunikira mphamvu komanso kukana kutopa.
  2. Zitsulo Zosapanga dzimbiri za Ferritic:
    • Chithunzi cha SS-430:
      • Katundu: Maginito okhala ndi chromium yambiri; Kutsika kwa carbon kumawonjezera kukana dzimbiri.
      • Mapulogalamu: Zoyenera kugwiritsa ntchito magalimoto ndi kitchenware.
  3. Martensitic Stainless Steels:
    • SS-410 ndi SS-420:
      • Katundu: Magnetic, mphamvu yayikulu, koma kutsika kwa dzimbiri poyerekeza ndi magiredi austenitic.
      • Mapulogalamu: Nthawi zambiri amagwiritsidwa ntchito podula ndi ntchito zina zomwe zimafuna kuuma.
  4. Duplex Zosapanga zitsulo:
    • Izi zimaphatikiza zida za austenitic ndi ferritic, zomwe zimapereka mphamvu zambiri komanso kuwongolera kukana kupsinjika kwa dzimbiri.