Ibintu 10 byingenzi bigira ingaruka kumitsi

1. Guhitamo ibikoresho

Muburyo bwa powder metallurgie yo gutera inshinge, guhitamo ibikoresho bikwiye bigira ingaruka zikomeye kumikorere nigiciro cyibicuruzwa byanyuma. Imikorere ihanitse cyane cyangwa ibikoresho bidasanzwe mubisanzwe bihenze cyane kuko birashobora kuba bifite amafaranga menshi yibikoresho cyangwa bigasaba ubundi buryo bwo gutunganya, intambwe zo gutunganya. Mubyongeyeho, ibikoresho bimwe bidasanzwe birashobora gusaba ibyemezo cyangwa ibipimo byihariye, bishobora no kongera ibiciro. Kubwibyo, ababikora bakeneye gusuzuma neza imikorere yibikoresho, ikiguzi nibisabwa kugirango bahitemo ibikoresho byubukungu kandi bikwiye.

Hano haribisanzweIbikoresho bya MIM, Bitondekanye ku giciro:

1) Icyuma,ibikoresho bisanzwe bikoreshwa mubyuma ni MIM-4605.

2)Ibyuma:Ibyuma bitagira umwanda nibikoresho bisanzwe bya MIM bifite imbaraga zo kurwanya ruswa hamwe nubukanishi kandi birakwiriye mubikorwa byinshi byinganda. Igiciro cyibikoresho bidafite ingese ni hejuru cyane, cyane cyane urwego rwohejuru rwo hejuru ibyuma bitagira umwanda, MIM-304L, MIM-316L ibyuma bitagira umwanda cyangwa MIM-17-4PH ibyuma bitagira umwanda.

3)Titanium Alloy:Titanium alloy Ti-MIM ifite imbaraga zidasanzwe no kurwanya ruswa, hamwe n'ubucucike buke, bityo ikoreshwa cyane mu kirere no mu bikoresho by'ubuvuzi ndetse no mu zindi nzego. Nyamara, igiciro cya titanium alloy ni kinini kandi ni ibikoresho byo mu rwego rwo hejuru MIM.

4)Nickel ishingiye kuri Alloy:Amavuta ya Nickel afite imbaraga zo kurwanya ubushyuhe bwo hejuru no kurwanya ruswa, kandi akoreshwa cyane mu kirere, mu nganda z’imiti, ingufu n’izindi nzego. Bitewe nibintu bigoye bigize ibintu hamwe ningorabahizi mugutunganya, igiciro kiri hejuru.

5)Amavuta ashingiye ku byuma:Amavuta ashingiye ku byuma ni kimwe mu bikoresho bisanzwe muri MIM. Ifite imiterere yubukanishi nuburyo bugaragara kandi irakwiriye inganda nkimodoka, ibikoresho bya elegitoroniki n'imashini. Ugereranije nizindi mikorere ikora cyane, igiciro cyibyuma bishingiye ku byuma biragereranijwe.

6)Tungsten Alloy:Amavuta ya Tungsten afite aho ashonga cyane kandi afite ubwinshi kandi akoreshwa cyane mugukora ibice biremereye nibikoresho byubushyuhe bwo hejuru. Ariko, kubera igiciro kinini cya tungsten alloy, ubusanzwe ikoreshwa mubice bidasanzwe nko mu kirere cyangwa kwirwanaho.

2. Igice kitoroshye

Igishushanyo mbonera cyigice kigira ingaruka zitaziguye ningorabahizi nigiciro cyibikorwa byo gukora. Ibice bifite geometrike igoye, ibintu byoroshye, cyangwa ibisabwa kwihanganira ibintu akenshi bisaba uburyo bukomeye bwo kubyaza umusaruro nibikoresho byujuje ubuhanga. Ibi birashobora kubamo gukoresha imashini zidasanzwe, inzira-nyinshi zo gutunganya cyangwa gukora igihe kirekire. Kubwibyo, abayikora bakeneye gufata uburemere bwigice murwego rwo gushushanya no koroshya igishushanyo gishoboka kugirango bagabanye ibiciro.

3. Ingano yumusaruro

Ingano yumusaruro nimwe mubintu byingenzi bigira ingaruka kubiciro. Umusaruro munini akenshi utanga ibiciro byo hasi kuberako ibiciro byagenwe bishobora gukwirakwizwa kubicuruzwa byinshi. Byongeye kandi, umusaruro mwinshi urashobora gukoresha automatisation hamwe nogutezimbere uburyo bwo kurushaho kugabanya ibiciro byinganda za buri gice. Ibinyuranyo, umusaruro muke urashobora kuvamo umubare munini wibiciro byagenwe, bityo ukongera igiciro cya buri gice.

4. Igiciro cyibumba

Ibishushanyo nibikoresho byingenzi muburyo bwa powder metallurgie yo guterwa inshinge, kandi amafaranga yo kuyikora no kuyitaho ni menshi. Ingorabahizi yububiko, guhitamo ibikoresho, hamwe nubuzima bwa serivisi buteganijwe byose bigira ingaruka kubiciro byayo. Ibishushanyo byabigenewe cyane bisaba intambwe nyinshi zo gutunganya nibikoresho byujuje ubuziranenge, bityo bigatwara byinshi. Ababikora mubisanzwe basuzuma ikiguzi-cyiza cyibicuruzwa bishingiye ku musaruro uteganijwe ku musaruro hamwe no kugorana igice hanyuma bagahitamo uburyo bukwiye.

Dore ibisobanuro birambuye kuri bike mubintu byingenzi:

1)Ingorabahizi:Ingorabahizi ni kimwe mubintu byingenzi bigira ingaruka kubiciro. Igishushanyo mbonera gishobora gusaba intambwe nyinshi zo gutunganya hamwe n’urwego rwo hejuru rw’ikoranabuhanga, bigatuma ibiciro byiyongera byiyongera. Kurugero, ibishushanyo hamwe nibice byinshi bidafite umwobo, imiyoboro yimbere, cyangwa inyubako nziza bizarushaho kuba ingorabahizi kandi bisaba ibikoresho bitunganijwe neza kandi bitunganijwe neza, bizamura ibiciro byububiko.

2) Guhitamo Ibikoresho: Guhitamo ibikoresho byububiko nabyo bigira ingaruka zikomeye kubiciro. Bimwe mubikoresho byihariye bifite igiciro cyinshi ariko birashobora kuba byiza birwanya kwambara, kurwanya ruswa cyangwa ubushyuhe bwumuriro kandi birakwiriye kubikenerwa byihariye. Guhitamo ibikoresho byabugenewe bisaba gusuzuma byimazeyo imikorere yibikorwa, igihe kirekire nigiciro kugirango harebwe niba umusaruro wujujwe mugihe hagabanijwe ibiciro.

3)Ingano nuburemere bwububiko:Ingano nuburemere bwububiko nabyo bizagira ingaruka kubiciro. Ibishushanyo binini cyangwa biremereye bisaba ibintu byinshi kandi igihe kinini cyo gutunganya, bityo rero bizaba bihenze kubikora. Mubyongeyeho, ibishusho binini bisaba kandi ibikoresho binini byo gutunganya hamwe nabakozi benshi kugirango barangize imirimo yo gutunganya, bizamura ibiciro.

4)Ubuzima Biteganijwe:Igihe giteganijwe kuramba kigira ingaruka zikomeye kubiciro. Niba ifumbire ikeneye gukora neza mugihe kirekire nta byangiritse cyangwa ngo yambare, noneho ibikoresho biramba hamwe nuburyo bunoze bwo gutunganya ibintu mubisanzwe bigomba guhitamo, bizamura ibiciro. Byongeye kandi, bimwe bidasanzwe bidasanzwe birinda kwambara cyangwa kuvura hejuru nabyo birashobora gusabwa kugirango wongere ubuzima bwikibumbano, ariko izi ngamba zinyongera zizongera ikiguzi.

5)Gutezimbere Igishushanyo no Gukwirakwiza:Gutezimbere no gutezimbere mugihe cyibishushanyo mbonera birashobora gufasha kugabanya ibiciro. Mugutezimbere igishushanyo mbonera, kugabanya ibikoresho bitari ngombwa, no koroshya tekinike yo gutunganya, igiciro cyo gukora ibicuruzwa gishobora kugabanuka neza. Muri icyo gihe, ikoreshwa rya tekinoroji ya CAD / CAM hamwe n’ibikoresho byo gusesengura byigana birashobora kunoza imikorere no gukora neza, bityo bikagabanya ibiciro byo gushushanya.

6)Umubare wibyobo mubibumbano

Ukurikije ubunini n'imiterere y'ibicuruzwa, dushobora gukora ubuvumo bugera kuri 32. Kurenza ibibumbano byinshi, nuburyo bugoye imiterere, hamwe nigiciro cyinshi.

5.kwigana ibicuruzwa bisabwa

Ubworoherane bivuga kwemererwa gutandukana kurwego rwubunini nubunini.Ibicuruzwa bya MIMmubisanzwe bifite ubunyangamugayo buhanitse kandi buhamye, kandiubworoherane bwabo bwibanze buri hagati ya ± 0.3% na ± 0.5%. Ibi bivuze ko mugihe cyo gukora, ibipimo bya MIM bishobora guhinduka hagati yinyongera cyangwa gukuramo 0.3% na 0.5% byubushakashatsi.

Niba inzira yo gukora isaba kwihanganira neza, noneho hazakenerwa ubundi buryo bwo gukora ibishushanyo mbonera cyangwa imashini ya CNC yongeyeho, kimwe no kugenzura uburyo bukomeye no kugenzura ubuziranenge kenshi. Izi ngamba zinyongera zizongera ibiciro byumusaruro.

6. Kuvura hejuru

Ubuso bwo kuvura igice bugira ingaruka zikomeye kumiterere, imikorere no kuramba. Porogaramu zimwe zisaba ubuso bworoshye kugirango ugabanye ubukana cyangwa kunoza kurinda ruswa, mugihe izindi porogaramu zishobora gusaba impuzu zidasanzwe kugirango zongere imyambarire cyangwa kunoza isura. Uburyo butandukanye bwo kuvura hejuru bufite ibiciro bitandukanye, nko gukanika imashini, kuvura imiti cyangwa tekinoroji. Ababikora bakeneye guhitamo uburyo bukwiye bwo kuvura bashingiye kubyo bakeneye hamwe na bije.

1) Gusiga:Gusiga ni uburyo busanzwe bwo kuvura bushobora gutuma ubuso bwibice bya MIM bugenda neza kandi buringaniye, kandi bikazamura ubwiza bwabwo. Binyuze mu gukanika imashini cyangwa gusya imiti, inenge zo hejuru hamwe nuburangare birashobora gukurwaho, bigaha igice cyubuso cyiza kandi cyiza.

Ibicuruzwa bimwe bifite ubuso busabwa cyane kandi bisaba indorerwamo. Iyi nzira izongera amafaranga menshi kuruta gusya bisanzwe.

2) Umusenyi:Sandblasting nuburyo bwo kuvura hejuru yibice bya MIM utera uduce duto duto twihuta. Ubu buryo bwo kuvura hejuru burashobora kunoza ubwiza bwubuso kurwego runaka, kongera ububobere bwubuso, kunoza imiterere, no gutanga neza neza kubitwikiriye cyangwa gutwikira.

3) Igipfukisho:Gutera ni uburyo bukoreshwa muburyo bwo kuvura bushobora kwongeramo uburinzi hejuru yubusoIbice bya MIMkunoza uburyo bwo kurwanya ruswa no kwambara. Ibikoresho bisanzwe byo gutera spray birimo irangi rirwanya ingese, irangi rya spray, irangi rya spray, nibindi. Ibikoresho bikwiye bishobora gutoranywa ukurikije ibisabwa byihariye.

4) Anodizing:Anodizing nuburyo bukoreshwa muburyo bwo kuvura hejuru, bubereye ibikoresho byuma nka aluminiyumu. Mugukora firime ya oxyde hejuru, kurwanya ruswa, gukomera no kwambara ibice bya MIM birashobora kwiyongera mugihe bizamura ubwiza bwabyo.

5) Gufata (Gushiraho PVD):Isahani nuburyo busanzwe bwo kuvura bushobora gutwikira hejuru yibice bya MIM hamwe nicyuma cyangwa icyuma gisize kugirango gitezimbere isura yacyo, irwanya ruswa hamwe nuburyo bwo kuyobora. Ibikoresho bisanzwe byo kubumba birimo nikel, chromium, umuringa, zinc, nibindi. Ibikoresho bikwiye byo gutunganya hamwe nibikorwa birashobora gutoranywa ukurikije ibisabwa byihariye.

6) Gusiga + Isahani:Rimwe na rimwe, ibice bya MIM bisizwe mbere hanyuma bigashyirwaho kugirango ubone ubuziranenge bwubuso no kugaragara. Ubu buryo bukomatanyije bwo kuvura bushobora gutanga ubuso bwigice cyo hejuru no kurabagirana, bikongera ubwiza bwibonekeje ningaruka zo gushushanya.

7. Umusaruro uyobora igihe

Ibicuruzwa byihutirwa cyangwa ibisabwa byihuse birashobora gutuma ibiciro byongera umusaruro. Amafaranga yikirenga, amafaranga yihuse yo gutunganya, hamwe nuruhererekane rwo gutanga ibicuruzwa birashobora kuzamura ibiciro byumusaruro. Kubwibyo, ababikora bakeneye guteganya hakiri kare kandi bagategura neza gahunda yumusaruro kugirango bagabanye amafaranga yinyongera yatewe nubutabazi bwihutirwa.Umusaruro uyobora igihe cyinganda nyinshi ni iminsi 30-40. Niba abakiriya bafite ibyo basabwa bidasanzwe, birashobora gutezwa imbere muminsi 15-20.

8. Ibipimo byubuziranenge

Kubahiriza ubuziranenge hamwe nimpamyabushobozi ni ngombwa kugirango ibicuruzwa byuzuzwe kandi byubahirizwe. Ariko, ibi birashobora gusaba ishoramari ryinyongera, harimo gushyiraho sisitemu yo gucunga neza, amahugurwa y'abakozi, no kugura ibikoresho bipima ubuziranenge. Ababikora bakeneye gupima ibiciro byubuziranenge nibyiza byabo kandi bakareba ko bikomeza kuba byiza mugihe abakiriya bakeneye.

Impamyabumenyi rusange zirimoISO90001, na ISO / TS 16949

9. Isoko

Imihindagurikire y’ibisabwa ku isoko izagira ingaruka ku giciro cy’ibikoresho fatizo, itangwa ry’uruhererekane, hamwe n’igihe cyo kuyobora. Mugihe habaye ubusumbane hagati yo gutanga nibisabwa, ibiciro byibikoresho bishobora kuzamuka, kandi ihungabana ryamasoko rishobora gutuma umusaruro uhagarara, bikagira ingaruka kubiciro. Kubwibyo, ababikora bakeneye kwitondera cyane imbaraga zamasoko kandi bagahindura uburyo bworoshye bwo gutanga amasoko na gahunda yumusaruro kugirango basubize impinduka zikenewe ku isoko.

10. Umubano wabatanga isoko

Gushiraho umubano mwiza nabatanga isoko ni ngombwa kugabanya ibiciro no kuzamura umusaruro. Isoko rihamye, inkunga ya tekiniki mugihe hamwe nubufatanye bworoshye birashobora gufasha ababikora kugabanya ibiciro byamasoko nibiciro byumusaruro. Byongeye kandi, umubano w’igihe kirekire w’amakoperative urashobora kandi kuzana amahirwe menshi yubufatanye ndetse n’iterambere ry’iterambere, bikarushaho kuzamura inyungu zo guhatanira impande zombi.

JH MIM, nkumukorikori mwiza na injeniyeri w'inararibonye agira uruhare mu nganda za MIM mu Bushinwa kuriimyaka irenga 15, irashobora gutanga abahanga cyaneRaporo ya DFMkugirango uhuze abakiriya ibyo bakeneye, kandi utange abakiriya nibitekerezo byigiciro cyinshi biva mubitekerezo byatoranijwe, igishushanyo mbonera, nyuma yo gutunganya nibindi.

Customized iragoye, JH reka byoroshye - twohereze anketi