Mim Metal Injection Molding

UMUTI

JIEHUANGMIM moldingigabanya imashini itwara igihe mugihe itanga ibice byoroshye byoroshye.Ibice bya MIMni amahitamo meza yo gukoreshwa mubikorwa bitandukanye, harimo icyogajuru, ibinyabiziga, ibikoresho, mudasobwa, ubuvuzi, amenyo, nibikoresho bya ortodontike. Gukora ibice byingenzi bifite uburemere busanzwe buri munsi ya garama 100 kandi ubunini muri rusange ni 0.5 ~ 20μm biratunganye kuri MIM (mim ibyuma byatewe inshinge),Kubumba(molding titanium) nagushiramo ifu ya ceramic. JIEHUANG Metal Products noneho itanga byihuse-3D icapishijwe prototype ibice bisa na MIM kugirango bishyigikire abakiriya R&D.

MIM yo gutera inshinge ibikoresho

Kurikwigana icyumainzira, urwego runini rwibyuma birashobora kugerwaho, Byakoreshejwe cyane cyane mugukora no gutunganya ibice byububiko byubatswe kandi bishushanya birimo ubwoko butandukanye bwibyuma bitagira umuyonga, titanium, na Zirconiya (inshinge ceramic), twavuga bike. JIEHUANG MIM ni umuhanga muri:
1.Ubu bwoko bwibikoresho burimo ibikoresho bya austenitis bitagira ibyuma, nka 316L, 304, nibindi,
2.Imvura ikomera ikurikirana ibyuma bitagira umwanda nka 17-4PH, SUS631 nibindi bikoresho byo hejuru byimbaraga zidafite ibyuma;
3.SUS440 ikurikirana ya martensitike ibikoresho byo gutera ibyuma bidafite ibyuma, bikoreshwa cyane mubikoresho, ibikoresho byubuvuzi, kureba ibyuma nibindi bice.
Kubijyanye nibikoresho byibice byicyuma, tuzaguha inama zumwuga ukurikije ikoreshwa ryibyuma.

Dore imbonerahamwe itondekanya kandi igasobanura ibikoresho bisanzwe bikoreshwa muri Metal Injection Molding (MIM):

Icyiciro cy'ibikoresho Ubwoko Porogaramu
Ibyuma 316L, 304L, 17-4 PH, 420, 440C Ibikoresho byo kubaga, ibinyabiziga, ibicuruzwa byabaguzi, kubera kurwanya ruswa n'imbaraga.
Amashanyarazi make 4605, 8620 Porogaramu zikoresha amamodoka, imashini zinganda, ibyuma, kubwimbaraga zubaka no kwambara birwanya.
Ibikoresho by'ibikoresho M2, H13, D2 Gukata ibikoresho, gukubita, gupfa, gutanga ubukana bwinshi no kurwanya abrasion na deformation.
Amavuta ya Titanium Ti-6Al-4V Ikirere, ibimera byubuvuzi, ibinyabiziga, bizwiho imbaraga nyinshi-zingana no kurwanya ruswa.
Amavuta ya Tungsten Tungsten ikomeye Ikirere (uburemere buringaniye), ubuvuzi (ibikoresho byo kuvura imirasire), kubucucike bukabije no gukingira imirase.
Amavuta ya Cobalt Icyogajuru, Cobalt-Chromium Gutera imiti, ibice byo mu kirere, ibikoresho byo gukata, kwambara neza no kurwanya ruswa.
Umuringa Umuringa, Umuringa Amashanyarazi, amashanyarazi, ibikoresho byo gushushanya, bizwiho amashanyarazi meza nubushyuhe.
Amashanyarazi yoroshye Fe-Ni, Fe-Co Ibikoresho bya elegitoronike nka solenoide, actuator, transformateur yamashanyarazi, kubintu bya magneti.
Nickel Alloys Inconel 625, Inconel 718 Ibikoresho bya moteri yo mu kirere, ibice bya turbine, ubushyuhe bwinshi no kurwanya ruswa.

Iyi mbonerahamwe itanga gahunda yuburyo butandukanye bwibikoresho bikoreshwa muburyo bwo gutera inshinge, byerekana ubwoko bwihariye nibikorwa bisanzwe mubikorwa bitandukanye.

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Imbonerahamwe yo gutera inshinge

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Ntabwo uzi neza ingano ikwiye ya MIM ibumba igice cyawe? Menya neza ko inzira zose zikoreshwa muguhitamo mugihe uhisemo auruganda rukora ibyumaitanga ibice bihamye neza kandi kenshi. Uburyo gakondo bwibikoresho byakozwe kugirango twongere umusaruro wawe kandi ugabanye ibiciro byawe.

Nyamuneka twandikire!

Uburyo bwo gutera inshinge

Intambwe1:Binder- intandaro yo guterwa inshinge. Murigushiramo ibyuma, binder ifite imirimo ibiri yibanze yo kongera amazi yo guterwa inshinge no gukomeza imiterere ya compact.

Intambwe2:F.eedstock- Guteranya ni inzira yo kuvanga ifu yicyuma na binder kugirango ubone ibiryo bimwe. Kubera ko imiterere yibyo kurya igena imiterere yanyumaibicuruzwa byatewe inshinge, iyi nzira yintambwe ni ngombwa cyane. Ibi birimo ibintu bitandukanye nkuburyo nuburyo bikurikirana byo kongeramo binder nifu, ubushyuhe bwo kuvanga, nibiranga ibikoresho bivanga.

Intambwe3:Gushushanya- Ibiryo birashyuha kandi bigaterwa munsi yumuvuduko mwinshi mu cyobo kibumbabumbwe, bigafasha kurema ibintu bikomeye cyane. Ibigize byitwa "icyatsi kibisi" bimaze gukurwaho.

Intambwe ya 4:Gutanga-Nyuma yuko "icyatsi kibisi" kimaze gukurikiranwa kugirango gikureho binder, ubu cyiteguye icyiciro gikurikira. Ibigize byitwa "umukara" iyo inzira yo kwishyura irangiye.

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Intambwe ya 5:Gucumura- ni intambwe yanyuma mubikorwa bya MIM, gucumura bikuraho imyenge iri hagati yifu ya "brown". Kora ibicuruzwa bya MIM bigere kumurongo wuzuye cyangwa hafi yuzuye.inzira yo gucumura muri powder metallurgieni ngombwa cyane.

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Intambwe6: Ibisanzweifu ya metallurgie uburyoni icyuma cyo gutera inshinge. Kuvura nyuma yo gucumura (gukanda neza, kuzunguruka, gukuramo, kuzimya, kuzimya hejuru, kwibiza amavuta, nibindi) birakenewe kubikorwa byakazi bisabwa neza, gukomera cyane, no kwihanganira kwambara cyane.

Igicapo kizaba kigoretse mugihe cyo gutunganya kandi kizakenera guhindurwa. Igikoresho gisanzwe cyo gushushanya nigishushanyo cyoroshye kandi gishobora gusa gutunganya no gushiraho igihangano kimwe icyarimwe, biganisha kumurimo muke hamwe nigiciro kinini cyibicuruzwa. Mubyongeyeho, igikoresho cyo gushiraho gishobora gukoreshwa gusa kubikorwa kugeza ku bunini runaka; niba ingano yimirimo igomba gukorwa ari nini kurenza iyi ntera, ntishobora gukoreshwa. Nyuma yagaciro, ibikoresho bigomba gusimburwa, bikagabanya imikorere myiza yakazi.

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Intambwe 7: Automatic detection + Kugenzura intoki ibicuruzwa MIM PRODUCT

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Icyitonderwa:

Ni iki kigomba gukorwa nyuma yo gucumura?

Nyumagucumura, ibindi bikorwa bya kabiri

JIEHUANG itanga inzira nyinshi zinyongera kugirango zongere igenzura ryurwego nyuma yuko ibice byawe bitarangwamo rwose ibintu byose bihuza, harimo:

  1. Gukonjesha: Ibice byacumuye bigomba gukonjeshwa neza kugirango ubushyuhe bwicyumba kibe mu kirere cyagenzuwe kugirango birinde okiside kandi bibungabunge ibintu bifatika.
  2. Sizing and Coining: Izi nzira zirashobora kunoza uburinganire bwikigereranyo no kongera ubucucike / imbaraga zibice. Ingano igabanya itandukaniro ryurwego, mugihe igiceri gishobora kongera ubwinshi bwimbaraga nimbaraga. Ibikoresho bimwe birashobora gusaba kongera gucumura nyuma yo guhimba kugirango wongere uhuze ibice.
  3. Kuvura Ubushyuhe: Iyi nzira irashobora kongera ubukana, imbaraga, no kwambara birwanya ibice byacumuye.
  4. Kuvura Ubuso: Gukora: Ibikorwa nkurudodo, kurambirana, gusya, gucukura, guhindukira, gukanda, no gutobora bishobora gukorwa kugirango ugere kubipimo byanyuma nibiranga.
    • Kuvura ibyuka: Kunoza ruswa, gukomera hejuru, kwambara birwanya, no kugabanya ububobere.
    • Vacuum cyangwa Amavuta Kwinjiza: Bituma ibyuma byacumuye byisiga amavuta.
    • Kwinjira muburyo bwubaka: Kunoza imbaraga, kugabanya ubukana, byongera guhindagurika no gukora.
    • Resin cyangwa Plastike Impregnation: Itezimbere imashini kandi itegura ubuso bwo kubumba.
  5. Imashini: Ibikorwa nkurudodo, kurambirana, gusya, gucukura, guhindukira, gukanda, no gutobora birashobora gukorwa kugirango ugere kubipimo byanyuma nibiranga.
  6. Gusya: Harimo inzira nko kubaha, gukubita, no gusya kugirango utezimbere kurangiza.
  7. Gufata cyangwa Kurangiza: Ibikoresho bitandukanye birashobora gukoreshwa nkurangiza, harimo nikel, zinc-chromates, Teflon, chrome, umuringa, zahabu, nibindi.
  8. Kugenzura ubuziranenge: Ibice birasuzumwa kugirango byuzuze ibisabwa hamwe nubuziranenge.
  9. Secondary Densification: Kubisabwa bimwe, inzira nko gukanda isostatike ishyushye irashobora gukoreshwa kugirango turusheho kongera ubwinshi bwibice bya MIM, birashoboka ko bigera kuri 99% byicyuma cyuzuye.
Andika ubutumwa bwawe hano hanyuma utwohereze