ZINTHU ZA MIM

Zogwiritsidwa ntchito zaMetal jakisoni akamaumba:
Ndondomeko ya MIM ikugwiritsidwa ntchito pazinthu zosiyanasiyana, kuphatikizapo zitsulo zotsika, zitsulo zosapanga dzimbiri, zitsulo zachitsulo, faifi tambala aloyi, tungsten aloyi, aloyi olimba, titaniyamu aloyi, maginito zipangizo, Kovar aloyi, ziwiya zadothi zabwino, etc.

Ndizinthu zotani zazitsulo zomwe zili zoyeneraChithunzi cha MIM:
1. Kulemera kwa zigawo za MIM nthawi zambiri kumakhala 0.2g - 200g.
2. Malo omwe akuyembekezeredwa ndi 100 square centimeters.
3. Kukula kwa magawo a MIM kupitirira 10MM ndi ± 0.5%.
4. The MIM mbali pazipita khoma makulidwe ndi 10MM.
5. Kukula kochepa 0.2MM.

Table 1 Zida zomwe zimagwiritsidwa ntchito kwambiri ndi MIM ndi magawo awo ogwiritsira ntchito:

Dongosolo lazinthu

Mtundu wa alloy, kapangidwe

Malo ogwiritsira ntchito

Chitsulo chochepa cha alloy

Fe-2Ni, Fe-8Ni

Magawo osiyanasiyana amagalimoto, makina ndi mafakitale ena

Chitsulo chosapanga dzimbiri

316L, 17-4PH, 420, 440C

Table 2 Katundu wa zinthu zomwe zimagwiritsidwa ntchito kwambiri ndi MIM:

Zida zamankhwala, magawo owonera

Chitsulo cholimba

WC - chiyani

Mitundu yonse ya mipeni, mawotchi, mawotchi

ceramic

Al2O3, ZrO2, SiO2

Zamagetsi za IT, zofunikira zatsiku ndi tsiku, mawotchi ndi mawotchi

Heavy alloy

W-Ni-Fe,W-Ni-Cu,W-Cu

Makampani a usilikali, mauthenga, zofunikira za tsiku ndi tsiku

Titaniyamu alloy

Ti, Ti-6Al-4V

Zida zamankhwala ndi zida zankhondo

Zida zamaginito

Fe, NdFeB, SmCo5, Fe-Si

Mitundu yosiyanasiyana ya maginito

Chida chitsulo

CrMo4, M2

Zida zosiyanasiyana

Table 2 Katundu wa zinthu zomwe zimagwiritsidwa ntchito kwambiri ndi MIM:

Kusankhidwa Kwazinthu

Kupanga kwa Aloyi

(wt%)

 

Mkhalidwe

Kuchulukana

p (g/cm³)

Mtengo wa UTS

σ b(Mpa)

YS

σ 0.2 (Mpa)

Elongation

σ (%)

 

Kuuma

Chitsulo cha Low Alloy

MIM4600 (MIM2200)

Pa 1.5-2.5%

Mo 0.5% max Fe balance

 

Sinterd

 

7.50

 

290

 

125

 

40

 

45 ~ 65HRB

MIM4600

(modeifed) (MIM2700)

Pa 6.5-8.5%

Mo 0.5% max Fe balance

 

Sinterd

 

7.60

 

410

 

210

 

26

 

70-90HRB

 

MIM4605

Ndi 1.5~2.5% Mo 0.2~0.5% C 0.4~0.6%

Fe balance

 

Sinterd

 

7.50

 

415

 

255

 

15

 

65-85HRB

Kutentha Anachitira

7.50

1655

1480

2

45-50HRC

 

 

 

MIM4140

pa 0.75-1.25%

Cr 0.75 ~ 1.25%

Mo 0.75% kuchulukitsa C 0.3~0.5%

Fe balance

 

Sinterd

 

7.50

 

820

 

620

 

10

 

70-100HRB

 

Kutentha Anachitira

 

7.50

 

1400

 

820

 

5

 

45-45HRC

Chitsulo chosapanga dzimbiri

 

Chithunzi cha MIM SS316L

C 0.03%max Ni 10~14%

Mo 2 ~ 3% Cr 18-20%

Fe balance

 

Sinterd

 

7.75

 

500

 

250

 

4

 

65 ~ 85HRB

 

Chithunzi cha MIM SS304

C 0.08% Max Ni 8~10% Cr 18~20%

Fe balance

 

Sinterd

 

7.65

 

480

 

270

 

35

 

65 ~ 85HRB

 

Chithunzi cha MIM SS420

C 0.2~0.4% Cr 12~14%

Fe balance

Kutentha Anachitira

 

7.40

 

1310

 

11500

 

6

 

40-45HRC

 

 

MIM 17-4 PH

C 0.07%max Cr 15.5~17.5%

Ku 3~5% Ndi 3~5% Nb 0.15~0.45%

Fe balance

 

Sinterd

 

7.50

 

900

 

730

 

6

 

20-28HRC

 

Kutentha Anachitira

 

7.50

 

1185

 

1090

 

5

 

32-42HRC

Chithunzi cha MIM SS310S

 

Sinterd

7.70

520

205

40

80-100HRB

Zida Zamagetsi

 

MIM Fe3Si

C0.05% Yes 2.5~3.5%

Fe balance

 

Sinterd

 

7.60

 

530

 

390

 

24

 

75 ~ 85HRB

 

MIM Fe50Ni

C 0.05%max Ni 49~51%

Fe balance

 

Sinterd

 

7.70

 

455

 

160

 

30

 

50 ~ 65HRB

 

Mtengo wa MIM Fe50

C 0.05%max Co 48~50%

Fe balance

 

Sinterd

 

7.70

 

205

 

140

 

~1.0

 

65 ~ 85HRB

 

Chithunzi cha MIM SS430

C 0.05max Cr 16~18%

Fe balance

 

Sinterd

 

7.50

 

400

 

240

 

25

 

65 ~ HRB

 

 

 

 

 

 

 

 

Gulu 3 Kuyerekeza pakati pa MIM ndi njira zina:

Kuyerekezera

polojekiti

INE

P/M

Die Casting

Investment Casting

Machining

Kuchulukana kwa gawo

Wapamwamba

Zochepa

Wapamwamba

Zabwino

Wapamwamba

Part tensile

mphamvu

0.5 mm

1 mm

0.8 mm

2 mm

0.5 mm

Mbali pamwamba

kumaliza

Chabwino1 μm Ra

Coares

Wapakati

Wapakati 5 μm Ra

Chabwino

Magawo a miniaturization

kuthekera

 

Zabwino

 

Zabwino

 

Osauka

 

Zabwino

 

Zabwino

Magawo opyapyala-mipanda

mphamvu

 

Ambiri

 

Avereji

 

Ochepa

 

Avereji

 

Ambiri

Zigawo

zovuta

95-100%

99-100%

99-100%

99-100%

Kulekerera kwa

gawo kapangidwe

Avereji

Wapamwamba

Avereji

Avereji

Wapamwamba

Kupanga kwakukulu

mphamvu

 

Zabwino

 

Osauka

 

Zabwino

 

Zabwino

 

Zabwino

Zosintha

zakuthupi zosiyanasiyana

Wapamwamba

Wapamwamba

Wapamwamba

Zabwino

Zochepa

Kuthekera kopereka

Avereji

Zochepa

Zochepa

Avereji

Wapamwamba

Kumangira zitsulo zachitsulo ndikwatsopanoufa zitsulo ndondomeko, akhoza kupanga kachulukidwe mkulu ndi zovuta mawonekedwe sintered mbali popanda Machining. Ndi mawonekedwe apadera a zida za MIM, MIM imatha kupanga zida zachitsulo zolondola pazinthu zosiyanasiyana, kuphatikiza magalimoto, mafoni am'manja, zida zamanja, zida zamano, zida za pneumatic, zida zamagetsi zamagetsi, zida zopangira opaleshoni, katundu wamasewera ndi makompyuta apakompyuta. Zida zachitsulo zomwe zimagwiritsidwa ntchito kwambiri mu njira ya MIM ndi chitsulo chosapanga dzimbiri, chitsulo cha alloy ndi zida zofewa za maginito.