Ukwenziwa kweGear yeMetallurgy yePowdered Metal Sintered

Metallic Powder Gears

Iintshukumo zeGear kwi-Helical Powdered Metal Gear

I-metallurgy yomguboyindlela esetyenziswayo ukuyilaizixhobo zentsimbi zomgubo. Ukuthandwa kwentsimbi engumgubo njengesixhobo segiya kuye kwanda ngenxa yophuculo oluninzi olwenziwe kobu buchwepheshe ngalo lonke ixesha.

Nangona isetyenziswa kumashishini amaninzi, ishishini leemoto lisebenzisa iigiya zentsimbi ezinomgubo kakhulu. Amacandelo e-injini afana ne-sprockets kunye neepulleys, iigiya zokutshintsha, iigiya zempompo yeoli, kunye neenkqubo ze-turbocharger yimizekelo yosetyenziso lwemoto eqhelekileyo. Iigiya zeBevel, iigiya ze-helical, kunye neegiya ze-spur zonke zinokwenziwa kusetyenziswa umgubo wesinyithi.

I-Metallurgy yomgubo: Yintoni?

Amaqhekeza esinyithi anokwenziwa kusetyenziswa indlela ebizwa ngokuba yi powder metallurgy. Inkqubo yahlulahlulwe yangamanyathelo amathathu:

1. amasuntswana esinyithi adityanisiweyo.
2. ukwenza imilo echanekileyo ngokudibanisa iigranules.
3. Ukufudumeza ifom ecinezelweyo phantsi kweemeko ezilawulwayo.
4. Ngokuxhomekeke kwinqanaba lokuchaneka okufunekayo, umphumo uyinto yentsimbi ephantse ibe yimo ecetywayo kwaye ayifuni ukugqiba umatshini.

Iingenelo kunye nokungaphumeleli kwezixhobo zentsimbi ezinomgubo

Iindleko zinokuba yeyona nto iphambili ekukhetheni iigiya zentsimbi ezinomgubo ngaphezulu kwezixhobo eziqhelekileyo zegiya. Igiya eyenziwe ngomgubo wentsimbi ayibizi kakhulu ukuvelisa ngobuninzi kunesixhobo esenziwe ngentsimbi okanye intsimbi. Okokuqala, kukho inkunkuma encinci kakhulu kwaye amandla amancinci asetyenziswa ngexesha lemveliso. Xa uthathela ingqalelo ukuba iindawo ezininzi zesinyithi eziwumgubo azidingi kakhulu, ukuba zikhona, ukupolisha koomatshini, iindleko zokwenziwa nazo zisezantsi.

Isinyithi esinomgubo sinezinye iingenelo ezinxulumene nokubunjwa kwezinto. Izixhobo zentsimbi ezinomgubo zikhaphukhaphu kwaye zihlala zibaleka zithe cwaka ngenxa yokwakhiwa kwazo. Ukongeza, izinto zomgubo zinokudityaniswa ngokukodwa ukwenza iipropathi ezahlukileyo. Ngeegiyeri, oku kubandakanya ithuba lokugqobhoza kwisixhobo se-oyile, ukuvelisa izixhobo zokuzithambisa.

Iigiya zentsimbi ezinomgubo zinokuba nezinto ezingeloncedo, nangona kunjalo. Enye yezona zinto zibalulekileyo kukuba isinyithi esinomgubo asinako ixesha elide kunezinye izinto kunye neminyaka ngokukhawuleza. Ukuze kugcinwe amandla esixhobo sokwenziwa kunye nokusebenza kwayo, kukwakho nezithintelo zobungakanani. Ukuvelisa iigiya zentsimbi ezinomgubo kwimithamo emincinci ukuya kwephakathi kwemveliso ngokuqhelekileyo akubizi mali.

Nazi iinkcukacha eziphambili malunga nomgubo wesinyithi kwiigiya ze-sintered:

1.Izinto Ezisetyenziswayo

• I-alloys esekwe kwintsimbi: Ngokuqhelekileyo zisetyenziselwa amandla abo kunye nokusebenza kakuhle kweendleko.
• Ubhedu, ubhedu kunye nobhedu: Kwizicelo ezifuna ukumelana nokunxiba kakuhle kunye nokuthambisa.
• Yenziwe ngentsimbi eshayinayo: Isetyenziswa xa ukuxhathisa umhlwa kubalulekile.
• I-nickel, i-cobalt kunye ne-titanium: Kwizicelo ezisebenza kakhulu, ezifana ne-aerospace okanye unyango.

UkuQeda koomatshini kwiiGeya ezenziwe ngeNtsimbi ewumgubo

Sele sikhankanyile ukuba ukugqitywa komatshini akuyimfuneko kwiziqwenga ezenziwe ngomgubo wesinyithi. Nangona kunjalo, kukho iimeko apho i-powder metal gear kufuneka iqhutywe ngomatshini owongezelelweyo.Umzekelo, indlela yomgubo wesinyithi ayikwazi ukufikelela kwinqanaba eliphezulu lokuchaneka okufunekayo kwiigiya ezithile ezisetyenziswa kwizicelo ezibalulekileyo.

I-JHMIM, umenzi wezixhobo ezichanekileyo, iyakwazi ukupolisha iigiya zentsimbi ezinomgubo ngeendlela ezininzi. Oku kubandakanya ukucola i-helical kunye ne-spur gears ngokuchanekileyo. Ukusila okuchanekileyo yindlela enye yokugqiba ekhokelela kwiiprofayili zamazinyo ezichanekileyo kunye nokugqitywa komgangatho ophezulu.

Kwiindawo ezingenanto zentsimbi engumgubo, sinokwenza imisebenzi yokusika igiya ukwenza amazinyo egiya. Ngenxa yokuba i-metallurgy yomgubo inokuba ngumceli mngeni ukuqesha ekudaleni amazinyo ane-angle, obu buchule buluncedo ngakumbi xa usenza iigiya ze-helical.

Umgubo weMetal Gear

I-JHMIM ixhotyiswe kakuhle ukuhlangabezana nazo zonke iimfuno zakho zemveliso yegiya enkosi kwizixhobo zokuvelisa ezikumgangatho ophezulu kunye nabasebenzi abanolwazi.Sibuze umbuzo okanye ucele ikowuti ngoko nangoko.