Sintering of metal injection molding (MIM) and ceramic injection molding (CIM) Solutions

ONE.MIM sintering

Metal injection molding  process mainly includes product design, mold design, quality testing, mixing, molding, degreasing, sintering, secondary processing and other 8 important links, JH MIM can be customized degreasing and sintering equipment according to customer product and process requirements, and can be integrated together to provide vacuum degreasing and sintering integrated equipment.

1, graphite thermal field vacuum degreasing sintering integrated equipment;

Suitable material:

Iron nickel alloy, most stainless steel (17-4ph,316L,PANACEA, etc.), die steel, high speed steel, etc

Jiehuang MIM offers the following solutions for such iron-nickel alloys, stainless steel (17-4ph,316L,PANACEA, etc.), die steel, high speed steel, etc. :

2, metal hot field vacuum degreasing sintering integrated equipment;

Suitable material

Low-carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, superalloy (718, 713), etc

Jiehuang MIM is a series of materials: low-carbon stainless steel, titanium alloy (Ti, TC4), copper alloy, tungsten alloy, superalloy (718, 713), etc. We provide the following solutions:

TWO, MIM pressure degreasing sintering

Process flow and introduction

Aiming at the disadvantage of low density of vacuum sintering process products, a pressure degreasing sintering integrated furnace was developed, which can increase the sintering density of products at high temperature through high gas pressure.

1, 1MPa graphite thermal field vacuum pressure degreasing sintering integrated equipment;

Suitable material:

Tungsten carbide, titanium carbide, tantalum carbide, etc.

Jiehuang MIM 1MPa pressure degreasing sintering specifications:

2, 6MPa graphite thermal field vacuum pressure degreasing sintering integrated equipment;

Suitable material

Tungsten carbide, titanium carbide, tantalum carbide, etc.

Jiehuang MIM 6MPa pressure degreasing sintering specifications:

3, 10MPa graphite thermal field vacuum pressure degreasing sintering integrated equipment;

Suitable material

Tungsten carbide, titanium carbide, tantalum carbide, etc.

Jiehuang MIM 10MPa pressure degreasing sintering specifications:

THREE, CIM atmospheric pressure sintering

Graphite thermal field vacuum degreasing sintering integrated equipment;

Ceramic injection molding process mainly includes product design, mold design, quality testing, mixing, forming, degreasing, sintering, secondary processing and other 8 important links, Jiehuang MIM can customize degreasing and sintering equipment according to customers’ product and process requirements, and can be integrated together to provide vacuum degreasing and sintering integrated equipment.

Suitable material

Zirconia, alumina, silicon nitride, silicon carbide, etc.;

Jiehuang CIM solution is as follows:

The main features are as follows:

1.  Products with complex geometric shapes can be prepared freely and directly.
2.  The forming cycle is short, only tens of one-hundredth of the pouring and hot pressing molding time, the strength of the billet is high, the production can be automated, and the management and control of the production process is also convenient, suitable for mass production.
3.  Due to the good fluidity of the binder, the density of the injection molding billet is quite uniform.
4.  Due to the addition of more binders in injection molding, the degreasing time is long, especially for products with large thickness, the degreasing time may be as long as 100-200 hours.
5. Because the powder and binder mix is very uniform, the gap between the powder is very small, and the shrinkage characteristics in the sintering process are basically the same, so the product has uniform density in all parts and high geometric accuracy.
6.  Effective area size: 400X400X1500mm
7.  Temperature uniformity: ±3℃