Nigute gutunganya ibikoresho

1. Kubaka ibikoresho n'imikorere

Ibikoresho birashobora gushyirwa mubice bibiri: impeta yinyo numubiri wiziga, utitaye kumiterere yabyo nubunini butandukanye biva mubikorwa byabo byinshi. Ibyiciro bikurikira bigizwe nibikoresho bisanzwe bya silindrike: ibikoresho bya disiki, ibikoresho byamaboko, ibikoresho byimbere, ibikoresho bya shaft, ibikoresho byumurenge, na rack. Ibikoresho bya disiki nubwoko bukoreshwa cyane muribo.

Impeta cyangwa impeta birashobora kuboneka kubikoresho bya silindrike. Ibikoresho bisanzwe-impeta imwe ikorwa byoroshye; nubwo bimeze bityo, igitugu gikunze kugira ingaruka ku menyo mato mato y'ibikoresho bibiri cyangwa bitatu, bigabanya tekinike yo gukora ishobora gukoreshwa.

 

2. Ibisabwa byuzuye mubikoresho bya silindrike

 Gukora neza kwi bikoresho ubwabyo bigira ingaruka zikomeye kumikorere ikora, ifite ubushobozi nubuzima bwa serivisi yimashini yose. Ukurikije uburyo bwo gukoresha ibikoresho, ibisabwa bikurikira bishyirwa imbere kugirango byohereze ibikoresho:

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. Ibi bisaba kugabanya ihinduka ryikigereranyo cyihuta mugihe ibikoresho bizunguruka kuba bito, ni ukuvuga kugabanya ikosa rya Angle mugihe gito.

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3. Ibikoresho by'ibikoresho

Ibikoresho bigomba gukoreshwa hubahirijwe ibikoresho bikwiye. Imikorere yo gutunganya nubuzima bwa serivise yibikoresho byatewe no guhitamo ibikoresho.

  • • Guhitamo ibikoresho rusange kumashanyarazi aciriritse kandi aciriritse, nka 20Cr, 40Cr, 20CrMnTi, nibindi, hamwe nicyuma giciriritse giciriritse, nkibyuma 45.
  • • 38CrMoAlA icyuma cya nitride nikintu gikwiye kubikoresho byingenzi bisabwa cyane. Ibindi bikoresho bishobora gukoreshwa mubikoresho bidafite imbaraga zo gukwirakwiza harimo ibyuma, pani, na nylon.

 

4. Gushyushya ibikoresho

Mugutunganya ibikoresho, inzira ebyiri zo kuvura ubushyuhe zitunganijwe ukurikije intego zitandukanye:

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5. Ibikoresho bitagaragara

Ibikoresho byo mu kabari, guhimba, no gukina bigizwe nubwinshi bwubusa bwibikoresho. Ibikoresho byo mu kabari bikoreshwa kubikoresho bito bya diameter hamwe nubwubatsi butaziguye kandi imbaraga nke zisabwa. Ibikoresho bifite umurambararo urenga mm 400-600 mm akenshi biba ubusa, ariko kwibagirwa ibintu byinshi nabyo bikunze kugaragara mugihe ibikoresho bisaba imbaraga nyinshi, kwambara nabi, no kurwanya ingaruka. Kubikoresho binini kandi bito, ibyuma byinyo birashobora gutabwa kugirango bigabanuke gukora; kubikoresho bito kandi binini cyane, inzira nshya nka powder metallurgie, kuzunguruka bishyushye, gukuramo imbeho, gutera igitutu, guta neza, no gutera neza birashobora gukoreshwa mugukora amenyo yinyo hamwe namenyo yinyo, kuzamura umusaruro wumurimo no kubungabunga ibikoresho bibisi.

 ibikoresho

Guhitamo gahunda yo gutunganya amenyo yubusa

Kubikoresho bya shaft hamwe nibikoresho byamaboko, inzira yo gutunganya irasa cyane na shaft rusange nibikoresho byamaboko, inzira yo gutunganya ibikoresho bya disikuru iraganirwaho cyane.

Tekinoroji yo gutunganya amenyo yambaye ubusa ahanini biterwa nimiterere yumubiri wibikoresho nubwoko bwibikorwa.

(1) Umubare munini wibikorwa byinshi byo gutunganya amenyo yubusa

Iyo umubare munini wibipimo byinyo byiciriritse bitunganijwe, gahunda yo gutunganya "gucukura imwe ikurura imodoka imwe igikoresho" ikoreshwa:

1) Gucukura cyangwa gusubiramo hamwe nuruziga rwinyuma rwuzuye no guhagarara kumaso;

2) Lacon;

3) Uruziga rwo hanze, isura yanyuma, gutobora no gutondekanya imodoka yuzuye irangirira kumisarani myinshi-igice cyikora-cyuma gishyizwe hamwe nu mwobo.

Iyi gahunda yimikorere irashobora kuba igizwe numurongo wo guterana cyangwa umurongo wikora kubera gukoresha ibikoresho byimashini ikora neza, bityo umusaruro ukaba mwinshi.

 

Gahunda yimikorere ya "imodoka ikurura imodoka" ikoreshwa kenshi mugutunganya amenyo yinyo yakozwe mubice.

1) Kuruziga rwinyuma rwinyo yinyo cyangwa gushyira ibiziga, kuzenguruka neza kuzenguruka inyuma, isura yanyuma, nu mwobo w'imbere; 2) Shyigikira umwobo wa spline cyangwa gukurura umwobo ukoresheje isura yanyuma; 3) Guhuza uruziga rwiza rwimodoka ninyuma yisura hamwe nu mwobo.

Iki gisubizo kirashobora kugerwaho numusarani utambitse cyangwa umusarani wa turret hamwe nimashini zogosha. Irangwa nuburyo bwiza bwo gutunganya no gukora neza. Iyo umwobo wuzuye amenyo ufite intambwe cyangwa isura yanyuma ifite ibinono, irashobora gukoresha neza ibikoresho byinshi kumisarani ya tarret kugirango ikore imashini nyinshi, kandi irangize gutunganya amenyo yubusa kuri latine ya taret icyarimwe.

Uburyo bwo gutunganya amenyo

Koresha ibikoresho byo kongeramo amenyo Icyiciro cyukuri Ubuso bwinyo bwinyo Raμm Urwego rwo gusaba
gusya Munsi y'urwego 9 6.3 ~ 3.2 Igice kimwe cyo gusana umusaruro, gutunganya ibikoresho bike bya silindrike, rack, ibikoresho bya bevel, ibikoresho byinyo
ibikoresho Lv.7 1.6 ~ 0.4 Umusaruro mwinshi wibikoresho 7 byimbere, ibikoresho byo hanze byoherejwe na broach inganda, kuburyo bidakoreshwa
gear hobbing
 
Lv. 8 kugeza 7 3.2 ~ 1.6 Mubikorwa bitandukanye byimbaraga, gutunganya ibikoresho byiza bya silindrike yo hanze hamwe nibikoresho byinyo
ibikoresho 1.6 Mubikorwa bitandukanye byimbaraga, gutunganya ubuziranenge buciriritse bwimbere ninyuma ya silindrike, ibikoresho byinshi-bifatanye hamwe na rack nto
Gear hobbing cyangwa shaper - kuzimya - ibikoresho bya honing 0.8 ~ 0.4 Ibikoresho byo gukomera mumaso
Hobbing - kogosha amenyo Lv.7 kugeza 6 0.8 ~ 0.4 Ahanini ikoreshwa mubikorwa byinshi
Gear hobbing - kogosha - kuzimya - ibikoresho byogukoresha 0.4 ~ 0.2
Gear hobbing cyangwa shaper - kuzimya - gusya Lv.6 kugeza 3 0.4 ~ 0.2 Kubikoresho bihanitse cyane byinyo yo gutunganya amenyo, umusaruro muke, igiciro kinini
Gear hobbing cyangwa shaper - gusya amenyo Lv.6 kugeza 3

 

Imiterere yinyo yo gutunganya impeta yimyenda nintandaro yo gutunganya ibikoresho byose. Hariho inzira nyinshi mugutunganya ibikoresho, aribyo kumiterere ya serivise yo gutunganya ibikoresho, ikigamijwe nukurangiza kubona ibikoresho byujuje ibisabwa neza.
Ukurikije ihame ryimashini, imiterere yinyo irashobora kugabanywa muburyo bwo gukora no gutezimbere. Uburyo bwo gukora ni uburyo bwo guca hejuru yinyo hamwe nigikoresho cyo gukora gihuye nimiterere yinyo yinyo yi bikoresho bigomba gutemwa, nko gusya amenyo, gushushanya amenyo no gusya amenyo. Uburyo butezimbere nuburyo bwo guca amenyo ukurikije isano ya meshing hagati yigikoresho cyogukora nigikorwa cyakazi, nka hobbing, shaper gear, kogosha, gusya no kubaha.
Guhitamo uburyo bwo gutunganya amenyo yuburyo buterwa ahanini nicyiciro cyuzuye, imiterere yimiterere, ubwoko bwumusaruro nuburyo umusaruro wibikoresho. Kubikoresho bifite amanota atandukanye, ibisanzwe bikoreshwa muburyo bwo gutunganya amenyo nuburyo bukurikira:

1) Ibikoresho bifite icyiciro cya 8 cyukuri. Gear hobbing cyangwa gear shaper irashobora kuzuza ibisabwa. Kubikoresho bikomye birashobora gukoreshwa: kuzunguruka (shyiramo) iryinyo - gutunganya amenyo yanyuma - kuzimya - gahunda yo gutunganya umwobo. Ariko gutunganya neza imiterere yinyo bigomba kunozwa mbere yo kuzimya.
2) 6-7 ibikoresho byuzuye. Kubikoresho bikomye birashobora gukoreshwa: kwinezeza bikabije - kwinezeza neza - gutunganya amenyo - kogosha neza - kuzimya hejuru - kalibrasi datum - ibikoresho byo guterura.
3) Ibikoresho bifite icyiciro cya 5 cyukuri cyangwa hejuru. Mubisanzwe bikoreshwa: kwinezeza bikabije - kwinezeza neza - gutunganya amenyo yanyuma - kuzimya - kalibrasi ya datum - gusya bikabije - gusya neza. Gusya nuburyo bwo gutunganya hamwe nubusobanuro buhanitse hamwe nuburinganire buto bwo hejuru bwogukora muburyo bwo gutunganya amenyo kurubu, kandi ubunyangamugayo burashobora kugera kurwego 3-4.

Ibikoresho bifitanye isano

Ifu ya metallurgie ibikoresho

Uburyo bwo gutera inshinge

Ifu ya metallurgie inzira

gutunganya ibikoresho


Igihe cyo kohereza: Ukwakira-11-2023