Iyo jekiseni molding process inokodzera kugadzirwa kwakawanda kwemhando yepamusoro uye zvakanyanya kuoma zvigadzirwa zvikamu. Iyo jekiseni yekuumba maitiro inoenderana zvakanyanya nedhizaini uye zvinhu zvinoshandiswa mukugadzira. Naizvozvo, vagadziri vanotsvaga akareruka maturusi maitiro ekugadzira zvigadzirwa zviri nani nemutengo wakaderera vanotendeukira kualuminium jekiseni rekuumba.
Traditionalaluminium die-casting productsinogonawo kugadzirwa. Nekudaro, ivo vachiri nezvikanganiso zvakawanda, kushivirira kwechigadzirwa kwakakura, uye zvimwe zvinoda sekondari uye tertiary kugadzirisa. Nekuti zvakaoma kwavari kuvimbisa kukurumidza kugadzirwa. Isu tichakurukura zvakanakira, zvazvakaipira, uye maficha ealuminium jekiseni molding.
Chii chinonzi injectionmold aluminium kumashure?
Nekuenderera mberi kwekuenderera mberi kwesainzi yemagariro uye tekinoroji uye nekusimudzira kwakasimba kwemaindasitiri epasirese, thepoda metallurgy industryinokura nekukurumidza nekuda kwezvakanakira zvakawanda, uye tekinoroji yayo yakashandiswa zvakanyanya mune zvemauto, zvekufambisa, michina, zvemagetsi, zvemuchadenga, zvendege, nezvimwe.
MIM (simbi jekiseni molding)kudyisa ndiyo musimboti wesimbi jekiseni rekugadzira chigadzirwa gadziriro, inova iyo simbi poda uye yekuumba mumiriri zvinoenderana nechimwe chikamu pane imwe tembiricha, mumushini wekusanganisa kwenguva yenguva yekusanganisa tembiricha. Zvino kuburikidza ne screw extrusion yekucheka granulation, kupinda jekiseni molding feed.
Kunyangwe iyo aruminiyamu zvinhu zvine density yakaderera, simba rayo rechigadzirwa rinenge rakakwirira, iro riri pedyo kana kudarika iro remhando yepamusoro simbi. Iine plastiki yakasimba, yakanaka yekupisa conductivity, corrosion resistance, uye thermal conductivity. Mamwe maaruminiyamu alloys anogona kuwana yakanaka mechanicha zvimiro uye zvemuviri zvimiro kuburikidza nekupisa kurapwa, uye zvakare inogona kuwana zvirinani corrosion resistance kuburikidza neanodizing.
Nekuda kwemaitiro echinyakare aruminiyamu alloy zvikamu zvekugadzira nzira, yakaderera kugadzirwa kwekuita, yakaoma kugadzirisa mutengo, uye yakaoma chimiro chekugadzirwa kwechigadzirwa haigone kubuda, yave isingakwanisi zvachose kuzadzisa zvinodiwa zvekukurumidza kukurumidza kweiyo indasitiri yemazuva ano yekugadzirwa kwevanhu.
Naizvozvo, zvinodikanwa kuti upe aluminium mim simbi jekiseni kuumba feed yakakodzera iyosimbi jekiseni kuumba nzira.
Chii chinonzi Metal jekiseni chinoumba aluminium tekinoroji kuita zvinhu?
Zvichienderana neizvi, zvinodikanwa kupa chikafu chealuminium jekiseni rekuumba, aluminium jekiseni rekuumba zvikamu, uye nzira yekugadzirira, kusanganisira aluminium alloy jekiseni rekugadzira chikafu, aluminium jekiseni rekuumba chikafu chekugadzirira nzira, aluminium alloy jekiseni rekuumba zvikamu, uye aluminium jekiseni rekugadzira zvikamu nzira yekugadzirira. Inogona zvakare kunzi sealuminium jekiseni rekugadzira chikafu uye nzira yekugadzirira uye aluminium jekiseni rekuumba zvikamu uye nzira yekugadzirira.
Aluminium jekiseni rekuumba chikafu chinosanganisira aluminium poda uye mugadziri wekuumba muchikamu chehuya hunotevera:
Aluminium alloy powder 85% ~ 88%;
Molding agent 12% -15%;
Imo, iyo molding agent inosanganisira zvinotevera misa zvikamu:
Mune imwe embodiment, iyo aluminium alloy poda ndeye 2024 aluminium alloy poda.
Mune imwe embodiment, iyo aluminium alloy 2024 aruminiyamu poda inosanganisira zvinotevera zvikamu nehukuru muzana:
Mune imwe chimiro, parafini iri kutaurwa iNo.58 parafini.
Mune imwe embodiment, huremu hwema molecular ethylene-vinyl acetate copolymer hunobva muna 1900 kusvika 2000.
Mune imwe embodiments, iyo polyformaldehyde ndeye co-polyformaldehyde.
Mune imwe embodiment, iyo polyethylene glycol ndeye polyethylene glycol 2000 kusvika 6000.
Chii chinonzi Metal jekiseni rekuumba aluminium feed yekugadzirira nzira, kusanganisira anotevera matanho
- Preheat iyo aruminiyamu alloy poda yekuumba jekiseni kudyisa chero ipi zvayo pamusoro kusvika 170 ℃ kusvika 190 ℃;
- Wedzera chinoumba chechero chepamusoro pealuminium alloy jekiseni rekuumba feedstock kune preheated aruminiyamu alloy poda, ramba uchidziya, uye chengetedza tembiricha iri pa175 ℃ kusvika 185 ℃ kunyungudutsa mugadziri uye kusanganisa nealuminium alloy poda;
- Chengetedza tembiricha iri pa175 ℃ kusvika 185 ℃ kwemaminetsi makumi maviri kusvika makumi matatu;
- Cool down;
- Extrude;
- Cheka granulation feed.
Nzira yekugadzirira jekiseni mold aluminiuminosanganisira matanho anotevera: kusanganisira nzira yekugadzira jekiseni rekuumba chikafu chealuminium alloy sezvatsanangurwa pamusoro uye, mushure mekucheka nekuputira chikafu, matanho: kuumba, kubvisa, uye kunyura.
Iyo yakagadzirwa inoenderana nearuminiyamu jekiseni rekuumba chikamu chakagadzirirwa nenzira yekugadzira chero yearuminiyamu alloy jekiseni ekuumba zvikamu zvataurwa pamusoro apa.
Izvo zvataurwa pamusoro apa aluminium jekiseni rekuumba feedstock, aluminium alloy jekiseni rekuumba zvikamu, uye nzira dzekugadzirira dzinogona kushandiswa pakugadzirwa kwezvinhu zvinogoneka zvealuminium alloy zvine zvimiro zvakaoma, izvo zvinoshandura kukanganisa kwemaitiro echinyakare aruminiyamu alloy kugadzirisa matambudziko, kutenderera kwenguva refu uye kudhura kwekugadzirisa, kunoderedza zvikuru kugadzirwa uye kugadzirisa mutengo wezvakaoma aluminium alloy indasitiri yekugadzira zvikamu zvearuminiyamu. Yakasimudza mwero wehunyanzvi hwekuvandudza tekinoroji uye kugadzirwa muindasitiri yekugadzira yepamba. Uyezve, kuburikidza nemaitiro matsva, nzira nyowani yekugadzirira uye yekugadzirisa, mhando yeawa anowanikwa aluminium alloy jekiseni ekuumba zvikamu zvakanaka, kunyanya akakodzera kugadzirwa kwakakura, kudzikisa mutengo uye kugadzirisa mashandiro ekugadzirwa kwearuminiyamu ekuumba zvikamu.
Ndezvipi zvakanakira aluminium simbi jekiseni molding molds?
· Mutengo
Kana zvasvika pakugadzira majekiseni mold, majekiseni ealuminium akachipa pane majekiseni esimbi. Tichifunga kuti mamwe ese mamiriro akaenzana, molds akagadzirwa nealuminium anogona kudzoreredza mari yekudyara mold nekukurumidza.
· Nguva yekugadzira
Aluminium molds inovimbisa kukurumidza kugadzira chigadzirwa maitiro. Kubva pakugadzira mold kusvika pakugadzirwa kwechigadzirwa, simbi jekiseni kuumba kunogona kutora mwedzi 1-2. Nekudaro, nealuminium jekiseni molds, kusikwa kwe molds, prototypes uye zvigadzirwa zvakapedzwa zvinotora mazuva 7-14 chete.
·Inoshanda kune yakaderera huwandu
Aluminium epurasitiki jekiseni molds inodhura-inoshanda kugadzira zvikamu mumabhechi madiki. Izvi zvinokonzerwa nemutengo wekutanga waakakwanisa kuderedza, achingoita zviuru zvezvikamu zvakavimbika.
· Nguva yekubika
Simbi molds haibvisi kupisa nekukurumidza sealuminium prototype molds. Somugumisiro, vanogona kupisa uye kutonhora pasi zvakanyanya nokukurumidza. Mukuita jekiseni rekuumba, iyo nguva yekutonhodza inoverengera kutenderera kwese kuumbwa maitiro. Naizvozvo, kusarudza nzira yekugadzira aluminium inogona kupfupisa nguva yekutenderera uye nekudaro kukurumidza kugadzira chikamu.
·Boutique
Kupisa kusina kuenzana nekutonhodza ndechimwe chezvikonzero zvinokonzeresa kukanganisa kwechikamu senge sink marks, voids uye mavanga ekupisa. Kupisa kwepamusoro kwekupisa kwealuminium molds kunobvumira kuti mold ichidziswe uye itonhodzwe nokukurumidza uye zvakaenzana, kuderedza nhamba yezvikamu zvisina kukwana uye zvimedu.
·Kugadziridza kwakapusa uye Retrofits
Kuomarara kwesimbi kwakakwira zvakanyanya, saka nguva yekugadzirisa yeakaremara kana kukuvadzwa molds yesimbi yakareba uye mutengo wekugadzirisa wakakwira, izvo zvinozokanganisa nguva yekuendesa zvigadzirwa. Nekudaro, aruminiyamu epurasitiki jekiseni mold anogadzirwa nezvinhu zvakapfava, uye chimiro ichi chinoita kuti kugadzirisa uye kutsiva kuve nyore kana paine dambudziko nealuminium jekiseni mold.



