HOOLAHA
JIEHUANGMIM kalaie ho'ēmi i ka mīkini hoʻopau manawa ʻoiai e hana wikiwiki ana i nā ʻāpana metala paʻakikī.MIM kalai 'āpanahe mau koho maikaʻi loa no ka noi ʻana i nā ʻoihana like ʻole, me ka aerospace, automotive, appliances, computers, medical, dental, and orthodontic equipment. ʻO ka hana ʻana i nā ʻāpana koʻikoʻi me nā paona maʻamau o lalo o 100 grams a ʻo ka nui maʻamau ʻo 0.5 ~ 20μm kūpono loa no ka MIM (mim metal injection molding),TiMIM kalai(hoʻoheheʻe titanium) ahoʻoheheʻe ʻia ka pauda keramika. Hāʻawi ʻo JIEHUANG Metal Products i kēia manawa i nā ʻāpana like me MIM i paʻi wikiwiki 3D e kākoʻo i nā hana R&D a nā mea kūʻai aku.
MIM metala hoʻoheheʻe ʻia Nā mea hana
No kamim metala hoʻoheheʻe ʻiaʻO ke kaʻina hana, hiki ke loaʻa ka nui o nā ʻāpana metala, Hoʻohana nui ia no ka hana ʻana a me ka hana ʻana i nā ʻāpana mechanical precision a me nā mea hoʻonaninani me nā ʻano like ʻole o ke kila kila, titanium, a me Zirconia (ceramic injection), e haʻi i kekahi. He loea ʻo JIEHUANG MIM i:
1. ʻO kēia ʻano ʻano mea e pili ana i nā mea kila stainless austenitic, e like me 316L, 304 series, etc.,
2.Precipitation hardening stainless steel series like 17-4PH, SUS631 and other high Strength stainless steel injection materials;
3.SUS440 series martensitic structure stainless steel injection materials, hoʻohana nui ʻia i nā mea kani, nā mea lapaʻau, nā lako kiaʻi a me nā māla ʻē aʻe.
E pili ana i nā mea o kāu mau ʻāpana metala, e hāʻawi mākou iā ʻoe i ka ʻōlelo aʻo ʻoihana e like me ka hoʻohana ʻana i nā huahana metala.
Eia kahi papa e hoʻokaʻawale a wehewehe i nā mea maʻamau i hoʻohana ʻia i ka Metal Injection Molding (MIM):
| Māhele Mea | Nā ʻano | Nā noi |
|---|---|---|
| Kila kohu ʻole | 316L, 304L, 17-4 PH, 420, 440C | ʻO nā mea hana ʻokiʻoki, nā ʻāpana automotive, nā mea kūʻai aku, ma muli o ke kūpaʻa corrosion a me ka ikaika. |
| Haʻahaʻa Alloy Steel | 4605, 8620 | ʻO nā noi kaʻa, nā mīkini ʻenehana, nā lako, no ka ikaika o ke kūkulu ʻana a me ke kūpaʻa ʻana. |
| Mea hao hao | M2, H13, D2 | ʻO nā mea hana ʻoki, kuʻi, make, hāʻawi i ka paʻakikī kiʻekiʻe a me ke kūpaʻa ʻana i ka abrasion a me ka deformation. |
| ʻO nā huila Titanium | Ti-6Al-4V | Aerospace, nā lāʻau lapaʻau, nā ʻāpana kaʻa, ʻike ʻia no ka lākiō kiʻekiʻe o ka ikaika-a-kaumaha a me ke kūpaʻa corrosion. |
| ʻO nā huila Tungsten | ʻO ka huila kaumaha tungsten | Aerospace (kauna kaulike), lāʻau lapaʻau (nā lako lāʻau lapaʻau), no ka pale kiʻekiʻe a me ka pale radiation. |
| ʻO nā Alloy Cobalt | Stellite, Cobalt-Chromium | ʻO nā implants lāʻau lapaʻau, nā ʻāpana aerospace, nā mea hana ʻoki, nā lole maikaʻi loa a me ke kūpaʻa ʻana i ka corrosion. |
| Nā Aloe keleawe | keleawe, keleawe | ʻO nā mea hoʻohui uila, nā wela wela, nā mea hoʻonaninani, ʻike ʻia no ka hoʻoili uila maikaʻi a me ka wela. |
| Nā Alloy Magnetic palupalu | Fe-Ni, Fe-Co | ʻO nā mea uila e like me nā solenoids, actuators, nā mea hoʻololi uila, no kā lākou mau waiwai magnetic. |
| Nā Aloe Nikela | Inconel 625, Inconel 718 | ʻO nā ʻāpana ʻenekini Aerospace, nā ʻāpana turbine kinoea, ka wela kiʻekiʻe a me ke kūpaʻa corrosion. |
Hāʻawi kēia papa ʻaina i kahi ʻike hoʻonohonoho o nā ʻano mea like ʻole i hoʻohana ʻia i ka Metal Injection Molding, e hōʻike ana i kā lākou mau ʻano kikoʻī a me nā noi maʻamau ma waena o nā ʻoihana like ʻole.
Palapala Hoʻomanawanui Metal Injection Molding
ʻAʻole maopopo ʻoe i ka nui kūpono no ka MIM hoʻoheheʻe ʻana i kāu ʻāpana? E hōʻoia i kēlā me kēia kaʻina hana paahana āu e koho ai i ke koho ʻana i kahiʻoihana hoʻoheheʻe metalahāʻawi i nā ʻāpana kūlike me ka maikaʻi a pinepine. Hana ʻia kā mākou hana hana kuʻuna e hoʻonui i kāu hana hana a hoʻemi i kāu mau koina.
E ʻoluʻolu e kelepona mai iā mākou!
Kaʻina hana hoʻoheheʻe metala
ʻanuʻu1:Mea hoʻopili- ke kumu o ke kaʻina hana hoʻoheheʻe metala. Inhoʻoheheʻe ʻia i ke kila kila, Loaʻa i ka binder nā hana kumu ʻelua o ka hoʻonui ʻana i ka wai no ka hoʻoheheʻe ʻana a me ka mālama ʻana i ke ʻano o ka compact.
ʻanuʻu2:Feedstock- ʻO ka hoʻohuihui ke ʻano o ka hui ʻana i ka pauka metala me kahi mea paʻa e loaʻa ai kahi meaʻai like ʻole. Mai ke ʻano o ka mea hānai e hoʻoholo i nā waiwai o ka hopehuahana hoʻoheheʻe ʻia, He mea nui kēia kaʻina hana. Hoʻopili kēia i nā mea like ʻole e like me ke ala a me ke kaʻina o ka hoʻohui ʻana o ka mea hoʻopili a me ka pauka, ka mahana hui ʻana, a me nā ʻano o ka mea hui.
ʻanuʻu3:Hoʻoheheʻe- Hoʻomaʻamaʻa ʻia ka meaʻai meaʻai a hoʻokomo ʻia ma lalo o ke kaomi kiʻekiʻe i loko o kahi lua mold, e hiki ai ke hana i nā hale paʻakikī. Ua kapa ʻia ka ʻāpana he "ʻāpana ʻōmaʻomaʻo" ke wehe ʻia.
KaʻAnuʻu 4:Hoʻopaʻa ʻana-Ma hope o ka hana ʻana o ka "'āpana ʻōmaʻomaʻo" i kahi kaʻina hana e wehe ai i ka mea hoʻopili, ua mākaukau ia no ka pae aʻe. Ua kapa ʻia ka ʻāpana ʻo "brown" ke pau ke kaʻina hana debinding.
KaʻAnuʻu 5:Hoʻopaʻa ʻana- ʻO ia ka hana hope loa i ka hana MIM, hoʻopau ka sintering i nā pores ma waena o nā ʻāpana pauka "brown". Hana i nā huahana MIM e hōʻea i ka densification piha a i ʻole kokoke i ka densification piha.kaʻina hana sintering ma ka pauda metallurgyhe mea nui loa.
ʻanuʻu6: Ka mea maʻamauʻano hana hao paudaʻo ka hoʻoheheʻe ʻia ʻana o ka metala. ʻO ka hoʻomaʻamaʻa post-sintering (kaomi pololei, ka ʻōwili, extrusion, quenching, surface quenching, oil immersion, etc.) he mea pono ia no nā mea hana me nā koi precision kiʻekiʻe, paʻakikī kiʻekiʻe, a me ke kūpaʻa lole kiʻekiʻe.
E ʻano ʻino ka mea hana i ka wā o ka hoʻoponopono ʻana a pono e hana hou ʻia. He hoʻolālā maʻalahi ka mea hana hoʻoheheʻe ʻia i kēia manawa a hiki ke hana a hoʻohālikelike i hoʻokahi mea hana i ka manawa, e alakaʻi i ka haʻahaʻa haʻahaʻa o ka hana a me nā kumukūʻai huahana kiʻekiʻe. Eia kekahi, hiki ke hoʻohana wale ʻia ka mea hana hana no nā mea hana a hiki i kahi nui; inā ʻoi aku ka nui o ka mea hana e hana ʻia ma mua o kēia pae, ʻaʻole hiki ke hoʻohana. Ma hope o ka waiwai, pono e hoʻololi i ka mea hana, kahi e hoʻohaʻahaʻa ai i ka pono o ka hana.
KaʻAnuʻu 7: ʻIke ʻakomi + Nānā lima o nā huahana MIM PRODUCT
Hoʻolaha:
He aha ka mea e pono ai ke hana ma hope o ka sintering?
Ma hopehoʻopaʻa ʻana, nā hana lua
Hāʻawi ʻo JIEHUANG i nā kaʻina hana lua e hoʻonui ai i ka mana dimensional ma hope o ka manuahi ʻole ʻana o kāu mau ʻāpana i nā mea paʻa āpau, me:
- Hoʻoluʻu: Pono nā ʻāpana sintered e hoʻomaʻalili maikaʻi ʻia i ka lumi wela i loko o kahi lewa i hoʻomalu ʻia e pale aku i ka hoʻohemo ʻana a mālama i nā waiwai waiwai.
- ʻO ka hoʻonui ʻana a me ka hoʻopaʻa ʻana: hiki i kēia mau kaʻina hana ke hoʻomaikaʻi i ka pololei dimensional a hoʻonui i ka density / ikaika o nā ʻāpana. Hoʻemi ka nui ʻana i nā ʻano like ʻole, ʻoiai hiki ke hoʻonui ʻia ka nui o ka ʻāpana a me ka ikaika. Pono paha kekahi mau mea e hoʻopaʻa hou ʻia ma hope o ka hoʻohui ʻana e hoʻohui hou i nā ʻāpana.
- Hoʻomaʻamaʻa Heat: Hiki i kēia kaʻina hana ke hoʻonui i ka paʻakikī, ka ikaika, a me ka pale ʻana o nā ʻāpana sintered.
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Hoʻomaʻamaʻa Surface: Machining: Hiki ke hana ʻia nā hana e like me ka wili ʻana, ka ʻoluʻolu, ka wili ʻana, ka ʻeli ʻana, ka huli ʻana, ka paʻi ʻana, a me ka broaching no ka loaʻa ʻana o nā ana a me nā hiʻohiʻona hope.
- Hoʻomaʻamaʻa mahu: Hoʻomaikaʻi i ka pale ʻana i ka corrosion, ka paʻakikī o ka ʻili, ka pale ʻana, a hoʻemi i ka porosity.
- ʻO ka ʻūhā a i ʻole ka aila impregnation: hana i nā bearings metala i hoʻopaʻa ʻia me ka lubricating ponoʻī.
- Structural Infiltration: Hoʻonui i ka ikaika, hoʻemi i ka porosity, hoʻonui i ka ductility a me ka machinability.
- ʻO Resin a i ʻole Plastic Impregnation: Hoʻomaikaʻi i ka machinability a hoʻomākaukau i ka ʻili no ka plating.
- Mīkini: Hiki ke hana ʻia nā hana e like me ka wili ʻana, ka ʻoluʻolu, ka wili ʻana, ka hoʻohuli ʻana, ka paʻi ʻana, a me ka broaching no ka loaʻa ʻana o nā ana a me nā hiʻohiʻona hope.
- ʻO ka wili ʻana: Hoʻokomo ʻia nā hana e like me ka honing, lapping, a me ka polishing e hoʻomaikaʻi i ka hoʻopau ʻana o ka ʻili.
- Plating a Hoʻopau paha: Hiki ke hoʻohana ʻia nā mea like ʻole e like me ka hoʻopau ʻana, me ka nickel, zinc-chromates, Teflon, chrome, keleawe, gula, a me nā mea ʻē aʻe.
- Ka Mana Mana: Nānā pinepine ʻia nā ʻāpana e hōʻoia i ka hoʻokō ʻana i nā kikoʻī i koi ʻia a me nā kūlana maikaʻi.
- Hoʻopaʻapaʻa lua: No kekahi mau noi, hiki ke hoʻohana ʻia nā kaʻina hana e like me ke kaomi isostatic wela e hoʻonui hou i ka mānoanoa o nā ʻāpana MIM, hiki i ka 99% o ka piha piha o ka metala.